Pressure Reducing Valve Manufacturers
Asten Controls is the leading pressure reducing valve manufacturers and suppliers in India. A Pressure Reducing Valve (PRV) or Pressure Regulator is essential for maintaining downstream pipe pressure regardless of upstream supply variations. High pressure can damage equipment, leak, or cause catastrophic system failures without these valves. PRVs automatically adapt valve opening to pressure variations in industrial and commercial applications. This is to maintain performance, energy efficiency, and safety. Our offered PRVs used in Pharma, Food, Chemical manufacturing, Oil, Beverages, Water treatment plants and many other systems.
Pressure Reducing Valve India
Precision-engineered solutions are available from us, a leading pressure reducing valve manufacturers. We manufacture durable, accurate, and reliable valves for industries worldwide. We ensure you have the right pressure reduction valve for your application, whether conventional or custom-engineered. This is the biggest reason why you should choose us.
Modern fluid systems need pressure-lowering valves to automatically adjust pressure for safety, efficiency, and equipment life. From water supply networks to industrial processing units, these valves optimise performance.
Pressure Reducing Valve Working Principle
Valves that reduce pressure must balance mechanical force and fluid dynamics. These self-powered valves handle pressure reliably. Working mechanism steps include:
- Initial pressure monitoring and adjustment- Every pressure reducing valve monitors downstream pressure via a diaphragm or piston. Pre-set adjustable springs control outlet pressure on this component. Spring force keeps the valve open at the right position during equilibrium, allowing fluid to flow at the right pressure.
- Pressure Fluctuation Dynamics- The diaphragm compresses the spring when downstream pressure exceeds the limit due to reduced demand or upstream surges. This partially closes the valve, reducing flow and pressure. Increased demand lowers downstream pressure, therefore the spring expands to widen the valve to restore pressure.
- Continuous self-regulation for performance stability- Despite real-time flow rate and inlet pressure variations, this feedback loop maintains output pressure. Pilot-operated mechanisms may improve high-capacity PRV control. These self-regulating valves are ideal for applications where manual intervention is impractical or pressure stability is crucial.
Pressure Reducing Valve Application
Many industries use pressure reducing valve for safety, efficiency, and compliance. The following applications require these valves:
- Commercial and Residential Water Distribution Systems- Water distribution networks must maintain ideal pressure to prevent pipe bursts, leaks, and overuse. Pressure reduction valves in the distribution system protect households and businesses from high water pressure. Reduce water hammer, a pressure spike that destroys pipes and fittings.
- Petrochemical/Oil Processing Facilities- Pressure management is essential for oil and gas pipeline, refinery, and storage safety. PRVs prevent equipment damage and leaks from gas and liquid overpressures. These valves limit refining pressure to optimise chemical reactions and separation.
- HVAC Systems- Effective steam and hydronic HVAC systems require accurate pressure regulation. Steam pressure reduction valves in boilers and heat exchangers control temperature and save energy. In chilled water systems, they protect pumps and coils from high pressure differentials.
- Sprinklers and Fire Systems- Emergency fire suppression systems need constant water pressure. PRVs guarantee sprinklers and hydrants receive enough water pressure to extinguish fires without breaking pipes or discharging uncontrolled water. In high-rise buildings with uneven floor pressure, these valves are crucial.
- Industrial Manufacturing and Process Control- Pressure reducing valve keep processing gear at appropriate pressures in food and drink and pharmaceutical processes. They help ensure pneumatic tools, hydraulic units, and automatic machinery function safely. This leads to fewer downtimes and maintenance work.
Contact Pressure Reducing Valve Manufacturers
Known as the top pressure reducing valve manufacturers in India, We offer wide range of best quality PRVs. Our pressure reducing valves are made using premium materials. They are tested on various parameters by quality professionals to ensure optimum reliability and durability. Our best pressure reducing valve are used to decrease water hammer, energy loss, wear, and tear on pipelines and machinery. We offer customised valve solutions to fulfil your various application requirements. Contact us for the best pressure reducing valve at market leading prices.
